Description: BEST VIEWED USING GOOGLE CHROME BROWSERHEXCEL 108Fiberglass Cloth Epoxy Compatible (VOLAN FINISH)LIGHTWEIGHT FABRICUSE FOR R/C MODELING, SURFBOARDS, FIBERGLASS REINFORCING, TOOLING AND CONSTRUCTION PLAIN WEAVE STYLE1.43 OUNCE PER SQUARE YARD38 INCHES WIDE10 YARD LENGTH (30 CONTINUOUS FEET) BY 50 INCH WIDE FREE USPS FLAT RATE SHIPPINGCAREFULLY PACKAGED IN A USPS FLAT RATE BOX This fabric style is one of the most widely used weave style used in the composites industry.It is generally used as a surface ply to help reduce "weave prin-thru", and creates a much smoother surface. This style fabric is one of the easiest fabrics to use and it is ideal for laying up cowls, fuselages, ducts and other contoured surfaces with minimal distortions FABRIC DATA HexForce™ 108 Style 108 US Units SI units Type OF Yarns Warp Yarn ECD 900 1/2 EC5 5.5 X 2 Fill Yarn ECD 900 1/2 EC5 5.5 X 2 Fabric Weight Density 1.43 oz/yd2 48 g/m2 Weave Style Plain Weave Construction Nominal Construction Warp Count Fill Count 60/in 47/in 23.62/cm 18.5/cm Fabric Thickness 2.5 mils 0.06 mm Break Strength Warp Filling 80 ft-lb/inch 70 ft-lb/inch Volan Treated Epoxy Compatible Polyester Compatible THIS FABRIC IS CUT TO LENGTH FROM A MASTER ROLLFROM OUR FIBERGLASS INVENTORY NEED MORE INFORMATION?Please visit our YouTube Channel to view our video demonstrationsPolymerProductsPCI on YouTubeBASICS STEPS OF WOOD SEALING, WATERPROOFING AND FIBERGLASS REINFORCING Ensure that the wood is as dry as possible; any excessive moisture will be sealed within the wood once it is impregnated with the wood.Seal the wood entirely to prevent water intrusion and consolidate the wood fibers. Use a fast evaporating solvent to dilute the epoxy such as acetone or MEK (ketone based solvents). Add no more than 5% solvent by weighing or by volume to the mixed resin. A 5% addition to the mixed resin yields the optimal dilution factor and adding more will only slow the reaction rate of the curing process.Ensure that all wood surface is coated with the epoxy sealant. For best results coat the entire exposed surface area with the prepared epoxy resin mixture.Apply multiple coats until all porosity of the wood is sealed; some grain raising can be expected upon coating.Allow the applied coats to cure for at least 24 to 36 hours before proceeding.For a smoother finish, sand the cured surface just enough to remove surface gloss and removed and surface blemishes caused by the grain raising.Apply another coat of the epoxy, this time without the addition of the solvent to ensure a hermetic seal and serve as an aesthetic top coat barrier.Apply an opaque paint or an aliphatic based polyurethane coating onto the epoxy coating if the wood structure is going to be exposed to direct sunlight. Most commercial paints will bond to the epoxy surface.Allow to cure and then apply the reinforcing fiberglass if needed by applying the resin first and then apply the fiberglass onto the resin. COMPOSITE FABRICATING BASIC GUIDELINESBy resolute definition, a fabricated COMPOSITE material is a manufactured collection of two or more ingredients or products intentionally combined to form a new homogeneous material that is defined by its performance that should uniquely greater than the sum of its individual parts. This method is also defined as SYNERGISTIC COMPOSITION. COMPOSITE MATERIAL COMPOSITIONREINFORCING FABRIC & IMPREGNATING RESIN PLUS 'ENGINEERED PROCESS' EQUALS COMPOSITE LAMINATE WITH THE BEST WEIGHT TO STRENGTH PERFORMANCE With respect to the raw materials selection -fabric and resin, the fabricating process and the and curing and test validation of composite part, these aspects must be carefully considered and in the engineering phase of the composite. Step One: Fabric Selection TYPES OF FABRIC WEAVE STYLE AND SURFACE FINISHING FOR RESIN TYPE COMPATIBILITY Fabrics are generally considered ”balanced” if the breaking strength is within 15% warp to fill and are best in bias applications on lightweight structures. “Unbalanced” fabrics are excellent when a greater load is required one direction and a lesser load in the perpendicular direction. Tow: The bundle of individual carbon filaments used to weave carbon fabric. 50k tow means there are 48-50,000 carbon filaments in the tow. Smaller tow i.e. 12k, 6k, 3k and 1k are obtained by dividing the 50k tow into smaller bundles.Thread Count: The number of threads (tow in carbon and yarn in Aramid) per inch. The first number will be the warp count and the second will be the fill count. Fill: The threads that run the width of the roll or bolt and perpendicular to the warp threads. Warp: The threads that run the length of the roll or bolt and perpendicular to the fill threads. Finish: The chemical treatment to fiberglass making it compatible with resin systems, therefore improving the bond between the fiber and the resin. Finishing fiberglass typically decreases the fiber strength by as much as 50%. Both Silane and Volan finishes are epoxy compatible. Historically, Volan has been considered a softer finish for a more pliable fabric, but recent advances have yielded some excellent soft Silane finishes.Thickness: Measured in fractions of an inch. The thicker the fabric the more resin required to fill the weave to obtain a surface-smooth finished part. Weaves: Plain weave means the warp and fill threads cross alternately. This is the most common weave.4 Harness (4 HS Satin or crowfoot) weave means the fill thread floats over three warp threads, then under one warp thread. This weave is more pliable than the plain weave, therefore conforms to complex curves more easily.8 Harness (8 HS Satin) weave means the fill thread floats over seven warp threads, then under one warp thread. This weave is the most pliable of the standard fiberglass weaves.2 x 2 Twill weave means the fill thread floats over two warp threads, then fewer than two warp threads. This weave is found most commonly in carbon fabrics and is more pliable than plain weave. Most fabrics are stronger in the warp than the fill because higher tension is placed on the warp fiber keeping it straighter during the weaving process. Rare exceptions occur when a larger, therefore stronger thread is used in the fill direction than the warp direction. PLAIN WEAVE Is a very simple weave pattern and the most common style. The warp and fill yarns are interlaced over and under each other in alternating fashion. Plain weave provides good stability, porosity and the least yarn slippage for a given yarn count. 8 HARNESS SATIN WEAVE The eight-harness satin is similar to the four-harness satin except that one filling yarn floats over seven warp yarns and under one. This is a very pliable weave and is used for forming over curved surfaces. 4 HARNESS SATIN WEAVE The four-harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern, there is a three by one interfacing where a filling yarn floats over three warp yarns and under one. 2x2 TWILL WEAVE Twill weave is more pliable than the plain weave and has better drivability while maintaining more fabric stability than a four or eight harness satin weave. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns. SATIN WEAVE TYPE CONFORMITY UNTO CURVED SHAPES Plain Weaves, Bi-axial, Unidirectional Styles For Directional High Strength Parts Use this weave style cloth when high strength parts are desired.It is ideal for reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications.7544 Fiberglass - YouTube FIBERGLASS FINISHING FOR RESIN COMPATIBILITYAll of the fiberglass fabrics is woven By HEXCEL COMPOSITES, a leading manufacturer of composite materials engineered for high-performance applications in marine, aerospace for commercial and military, automotive, sporting goods and other application-critical performance. These fabrics are 100% epoxy-compatible and will yield the best mechanical properties when properly fabricated. Finishing Cross Reference And Resin Type Compatibility RESIN COMPATIBILITYBurlingtonIndustriesClark SchwebelJ.P StevensUniglass IndustriesEpoxy, PolyesterVOLAN AVOLAN AVOLAN AVOLAN AEpoxy, PolyesterI-550CS-550S-550UM-550Phenolic, MelamineI-588A1100A1100A1100Epoxy, PolyimideI-589Z6040S-920UM-675EpoxyI-399CS-272AS-935UM-702Epoxy CS-307 UM-718Epoxy CS-344 UM-724Silicone112112 n-pH (neutral pH) Step Two: Choose The Best Epoxy Resin System For The ApplicationThe epoxy resin used in fabricating a laminate will dictate how the FRP will perform when load or pressure is implied on the part.To choose the proper resin system, consider the following factors that is crucial to a laminate's performance.SIZE AND CONFIGURATION OF THE PART(NUMBER OF PLIES AND CONTOURED, FLAT OR PROFILED)CONSOLIDATING FORCE(FREE STANDING DRY OR HAND LAY-UP, VACUUM BAG OR PLATEN PRESS CURING)CURING CAPABILITIES(HEAT CURED OR ROOM TEMPERATURE CURED)LOAD PARAMETERS(SHEARING FORCE, TORSIONAL AND DIRECTIONAL LOAD, BEAM STRENGTH)ENVIRONMENTAL EXPOSUREThe principal role of the resin is to bind the fabric into a homogeneous rigid substrate(OPERATING TEMPERATURE, AMBIENT CONDITIONS, CHEMICAL EXPOSURE, CYCLIC FORCE LOADING)MATERIAL AND PRODUCTION COST(BUYING IN BULK WILL ALWAYS PROVIDE THE BEST OVERALL COSTS) These factors will dictate the design and the composition of the part and must be carefully considered during the design and engineering phase of the fabrication. TOP SELLING IMPREGNATING RESIN SYSTEM MAX BOND LOW VISCOSITY A/BMarine Grade Boat Building Resin System, Fiberglassing/Impregnating, Water Resistance, Cured Structural Strength MAX BOND LOW VISCOSITY 32-Ounce kit https://www.ebay.com/itm/311947109148 MAX BOND LOW VISCOSITY 64-Ounce Kit https://www.ebay.com/itm/311947125422 MAX BOND LOW VISCOSITY 1-Gallon Kit https://www.ebay.com/itm/311947117608 MAX BOND LOW VISCOSITY 2-Gallon kit https://www.ebay.com/itm/311946370391 MAX BOND LOW VISCOSITY 10-Gallon Kit https://www.ebay.com/itm/222624960548 MAX 1618 A/BCrystal Clear, High Strength, Lowest Viscosity (Thin), Durability & Toughness, Excellent Wood Working Resin MAX 1618 A/B 48-Ounce Kit https://www.ebay.com/itm/222627258390 MAX 1618 A/B 3/4-Gallon Kit https://www.ebay.com/itm/222625113128 MAX 1618 A/B 3/4-Gallon Kit https://www.ebay.com/itm/222627258390 MAX 1618 A/B 1.5-Gallon Kit https://www.ebay.com/itm/311946441558 MAX CLR A/BWater Clear Transparency, Chemical Resistance, FDA Compliant For Food Contact, High Impact, Low Viscosity MAX CLR A/B 24-Ounce Kit https://www.ebay.com/itm/222623963194 MAX CLR A/B 48-Ounce Kit https://www.ebay.com/itm/311947320101 MAX CLR A/B 96-Ounce Kit https://www.ebay.com/itm/222625329068 MAX CLR A/B 96-Ounce Kit https://www.ebay.com/itm/222625338230 MAX CLR A/B 1.5-Gallon Kit https://www.ebay.com/itm/222626972426 MAX GRE A/BGASOLINE RESISTANT EPOXY RESIN Resistant To Gasoline/E85 Blend, Acids & Bases, Sealing, Coating, Impregnating Resin MAX GRE A/B 48-Ounce Kit https://www.ebay.com/itm/311946473553 MAX GRE A/B 96-Ounce Kit https://www.ebay.com/itm/311947247402 MAX HTE A/BHIGH-TEMPERATURE EPOXYHeat Cured Resin System For Temperature Resistant Bonding, Electronic Potting, Coating, Bonding MAX HTE A/B 80-Ounce Kit https://www.ebay.com/itm/222624247814 MAX HTE A/B 40-Ounce Kit https://www.ebay.com/itm/222624236832 Step Three:Proper Lay-Up Technique -Putting It All TogetherPre-lay-up notesLay out the fabric and pre-cut to size and set asideAvoid distorting the weave pattern as much as possibleFor fiberglass molding, ensure the mold is clean and adequate mold release is usedView our video presentation above "MAX EPOXY RESIN MIXING TECHNIQUE"Mix the resin only when all needed materials and implements needed are ready and within reachMix the proper amount of resin needed and be accurate proportioning the resin and curing agent. Adding more curing agent than the recommended mix ratio will not promote a faster cure. Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance. When mechanical load or pressure is applied to the composite laminate, the physical strength of the fabric should bear the stress and not the resin. If the laminate is over saturated with the resin it will most likely to fracture or shatter instead of rebounding and resist damage.Don’t how much resin to use to go with the fiberglass?A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high-performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high-performance structural application.For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safety factor. This will ensure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication.Place the entire pre-cut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio. Measuring by weight will ensure accurate composite fabrication and repeatability, rather than using OSY data.THE USE OF A WEIGHING SCALE IS HIGHLY RECOMMENDED Purchase this scale with any of product offering and the shipping cost of the scale is free. Please request a total before paying for combined shipping savings. https://www.ebay.com/itm/222630300203A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high-performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high-performance structural application. For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safety factor. This will ensure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication.Place the entire pre-cut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio. Measuring by weight will ensure accurate composite fabrication and repeatability, rather than using OSY data.Typical fabric weight regardless of weave pattern1 ounce per square yard is equal to 28.35 grams1 square yard equals to 1296 square inches (36 inches x 36 inches)FOR EXAMPLE1 yard of 8-ounces per square yard (OSY) fabric weighs 226 grams1 yard of 10-ounces per square yard (OSY) fabric weighs 283 gramsOunces per square yard or OSY is also known as aerial weight, which is the most common unit of measurement for composite fabrics. To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:(Total Weight of Fabric divided by 60%)X( 40%)= weight of mixed resin neededORfw= fabric weightrc= target resin contentrn=resin neededMASTER EQUATION(fw/60%)x(40%)=rnFOR EXAMPLE1 SQUARE YARD OF 8-OSY FIBERGLASS FABRIC WEIGHS 226 GRAMS(226 grams of dry fiberglass / 60%) X 40% = 150.66 grams of resin neededSo for every square yard of 8-ounce fabric, it will need 150.66 grams of mixed resin.Computing For Resin And Curing Agent Amount150.66 grams of resin neededMIX RATIO OF RESIN SYSTEM IS 2:1 OR50 PHR (per hundred resin)2 = 66.67% (2/3)+1 = 33.33%(1/3)=(2+1)=3 or (66.67%+33.33%)=100% or (2/3+1/3)= 3/3150.66 x 66.67%= 100.45 grams of Part A RESIN150.66 x 33.33%= 50.21 grams of Part B CURING AGENT100.45 + 50.21 = 150.66 A/B MIXTUREGENERAL LAY-UP PROCEDUREApply the mixed resin onto the surface and then lay the fabric and allow the resin to saturate through the fabric.NOT THE OTHER WAY AROUNDThis is one of the most common processing error that yields sub-standard laminates. By laying the fiberglass onto a layer of the prepared resin, fewer air bubbles are entrapped during the wetting-out stage. Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles. This technique will displace air pockets unhindered and uniformly disperse the impregnating resin throughout the fiberglass.HAND LAY-UP TECHNIQUE Eliminating air entrapment or void porosity in an epoxy/fiberglass lay-up process Fiberglass Hand Lay Up For Canoe and Kayak Building- Cedar Strip Kayak Fiberglassing - YouTube Video will open in a new window [isdntekvideo] Other mechanical and physical test should be used to determine other aspect of performance. Here is a link to a technical journal that discusses the importance of validation and testing of composite materials.Please cut and paste the following link to review the journal. https://nopr.niscair.res.in/bitstream/123456789/20966/1/IJEMS%2020(4)%20299-309.pdf**********************************************DON'T FORGET OUR EPOXY MIXING KITClick The Link to add to order https://www.ebay.com/itm/222623932456EVERYTHING YOU NEED TO MEASURE, MIX, DISPENSE OR APPLY ANY OF OUR MAX EPOXY RESIN IN ONE CONVENIENT KITProportioning the correct amount is equally as important to attain the intended cured properties of the resin system.The container in which the epoxy and curing agent is mixed is an important consideration when mixing an epoxy resin system. The container must withstand the tenacity of the chemical and must be free of contamination.Most epoxy curing agent has a degree of corrosivity, as a general practice, protective gloves should be worn when handling chemicals of the same nature. MIXING KIT CONTENTS 4 each 32 ounce (1 Quart) clear HDPE plastic tubs4 each 16 ounce (1 pint) clear HDPE plastic tubs4 each clear HDPE Plastic Lids for the plastic tubs4 each 8 ounce (1/2-Pint) Wax Free Paper Cups5 pairs one size fits all Powder-Free Latex Gloves (Large)6 Piece HDPE Plastic Measuring Spoon Kit(1 tablespoon to 1/8 teaspoon)10 Piece HDPE Plastic Measuring Cup(1 Cup to 1/8 Teaspoon)2 each None Sterile Graduated 10 cc Syringes1 pack of Wooden Stir Sticks (Disposable Chopsticks)1 pack Assorted Size Bristle Brush (5 per pack) PLEASE CHECK OUT OTHER AVAILABLERESIN SYSTEMS AT OUR eBay STOREFor our complete listing, please Visit our eBay store! IMPORTANT NOTICEYour purchase constitutes the acceptance of this disclaimer. Please review before purchasing this product. The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval. The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtained through published information, PolymerProducts laboratories using materials under controlled conditions. Data of this type should not be used for a specification for fabrication and design. It is the user's responsibility to determine this Composites fitness for use. There is no warranty of merchantability of fitness for use, nor any other express implied warranty. The user's exclusive remedy and the manufacturer's liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period. PolymerProducts and its direct representative will not be liable for incidental or consequential damages of any kind. Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether there is any infringement of patents is the sole liability of the user.
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Location: Ontario, California
End Time: 2024-08-25T17:27:08.000Z
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All returns accepted: ReturnsNotAccepted
Model: HEXCEL 108
Country/Region of Manufacture: United States
MPN: HEX1085YARD
Brand: HEXCEL